December 25, 2025
Finance

NHTSA Initiates Safety Review of Tesla Model 3’s Emergency Door Release Mechanism

Investigation focuses on accessibility concerns of mechanical door release in 2022 Model 3 sedans

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Summary

The National Highway Traffic Safety Administration (NHTSA) has commenced an investigation into Tesla Inc.’s 2022 Model 3 vehicles, prompted by a defect petition regarding the obscurity and inaccessibility of the mechanical door release used during emergencies. This scrutiny affects approximately 179,071 units and adds to ongoing regulatory and legal challenges Tesla faces over vehicle safety features, particularly electronic door handles and the Full Self-Driving system.

Key Points

NHTSA has launched an investigation into the emergency door release mechanism of 179,071 Tesla Model 3 vehicles from the 2022 model year.
The probe was initiated following a defect petition citing the mechanical door release as hidden, unlabeled, and not intuitive to find during emergencies.
Tesla’s Model 3 utilizes electronic door latches operated by buttons instead of traditional physical door handles.
This is part of a broader safety review, including an earlier NHTSA probe into Tesla Model Y vehicles for door handle malfunctions that reportedly trapped children inside.
Tesla faced lawsuits in November related to fatal accidents involving door handle designs.
US senators requested an NHTSA investigation into Tesla’s Full Self-Driving system due to potential safety hazards at railroad crossings.
A class action lawsuit accuses Tesla of making misleading claims about the Full Self-Driving system’s capabilities.
Tesla maintains strong momentum and quality scores but is considered weak in valuation metrics, with a positive stock price trend across multiple time horizons.

The National Highway Traffic Safety Administration (NHTSA) has opened a formal investigation targeting Tesla Inc.'s Model 3 sedan, specifically assessing the emergency door release mechanism’s usability and accessibility during critical situations. This action was catalyzed by a defect petition which alleged that the mechanical door release on the 2022 Model 3 is inadequately designed, being hidden and unlabeled, complicating quick evacuation in urgent scenarios.

The investigation, managed by the NHTSA’s Office of Defects Investigation, encompasses approximately 179,071 Tesla Model 3 vehicles manufactured in the 2022 model year. Initiated on December 23, this examination responds directly to concerns raised in the petition which critiques the location and usability of the manual door release, vital in case of electronic system failures or emergencies.

Tesla’s Model 3 departs from conventional door handle designs by employing electronic latches operated via buttons. While this represents a modern approach to vehicle entry and exit, the petition highlights significant drawbacks. According to the submission on the NHTSA’s website, the mechanical door release is “hidden, unlabeled, and not intuitive to locate during an emergency,” potentially impairing occupants' ability to rapidly exit the vehicle if required.

This investigation aligns with a broader regulatory focus on Tesla’s safety protocols and systems. In the preceding months, Tesla has been subject to multiple probes and legal actions associated with door handle functionality and autonomous driving features. Notably, in September, the NHTSA scrutinized Tesla Model Y SUVs after reports surfaced about children becoming trapped due to malfunctioning electronic door handles.

Adding to the company’s regulatory challenges, in November Tesla was named in lawsuits tied to fatal accidents allegedly connected to door handle design issues. The petition investigation into the Model 3's door release may potentially evolve into further enforcement measures, including recalls, should safety defects be substantiated.

The Tesla-related safety inquiries extend beyond physical hardware to include software aspects. In October, several US senators advocated for the NHTSA to probe Tesla’s Full Self-Driving (FSD) technology, signaling concerns about the system’s performance and risks, particularly at railroad crossings. Tesla’s FSD system is also under legal scrutiny via a class action suit that accuses the company of making misleading claims about this technology’s capabilities and readiness.

Despite these controversies, Tesla has demonstrated strengths in market momentum and quality metrics, although it remains challenged on valuation metrics. The company’s stock price trajectory exhibits a positive trend across short, medium, and long-term periods, reflecting ongoing investor interest amid operational and regulatory headwinds.

In summary, the NHTSA’s probe into the emergency door release of the Tesla Model 3 deepens the regulatory oversight Tesla faces concerning both its hardware safety elements and autonomous driving features. The outcomes of these investigations bear significant implications for Tesla’s product safety reputation and may influence future vehicle design considerations.

Risks
  • The mechanical door release in the Model 3 may pose safety risks if users cannot locate or operate it quickly in emergencies.
  • Potential regulatory actions may escalate based on findings of the NHTSA investigation, possibly including recalls or mandates for design changes.
  • Ongoing lawsuits related to door handle designs and autonomous driving systems create legal risk and reputational challenges for Tesla.
  • Failure of electronic door handles can result in occupant entrapment, as reported in previous incidents involving Model Y vehicles.
  • Safety concerns about the Full Self-Driving system raise regulatory and compliance uncertainties for Tesla.
  • Negative outcomes from regulatory probes or litigation could impact Tesla’s operational focus and investor confidence.
  • Inadequate communication or labeling of emergency features may expose Tesla to further defect claims or safety audits.
  • Public and regulatory scrutiny over Tesla’s vehicle safety features and technology claims continues to intensify, potentially affecting market perception.
Disclosure
This article is based exclusively on information publicly available regarding the NHTSA's investigation of Tesla Model 3 emergency door releases and related regulatory and legal actions involving Tesla. No additional facts or projections have been introduced.
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